Mufananidzo unoratidza munhu asina kudzingwamuchina wezvidhinhamutsara wekugadzira. Iyi inotevera tsananguro kubva kuzvinhu zvakaita sekuumbwa kwemidziyo, maitiro ekushanda, uye mabhenefiti ekushandisa:

Equipment Maumbirwo

• Main muchina: Sepakati, unoita kiyi nzira yekutsikirira zvinhu. Mold dzayo dzinogona kutsiviwa sezvinodiwa kugadzira zvigadzirwa zvezvidhinha zvakasiyana uye maumbirwo, senge zvidhinha zvakajairwa, zvidhinha zvisina mhango, zvidhinha zvekudzivirira pamawere, nezvimwewo, kusangana nezvinodiwa zvekuvaka zvakasiyana. Iyo furemu yakasimba, ichiva nechokwadi chekufambisa kwakadzikama kwesimba rekutsikirira uye yunifomu compactness yemuviri wezvidhinha.

• Batching system: Inonyatso kudzora kuenzana kwezvinhu uye ine bhini rekuchengetedza, mudziyo wekudyisa, nezvimwewo. Kune zvinhu zvakasvibirira senge simenti, zvikwata (zvakadai sejecha nematombo), uye madota anobhururuka, zvinofambiswa nenzira kwayo kuburikidza nechigadzirwa chekudyisa zvinoenderana neyakagadzikwa fomula kuti ive nechokwadi chekushanda kwakasimba kwemuviri wezvidhinha maererano nekusimba, kusimba, nezvimwewo.

• Kusanganisa system: Kunyatso sanganisa zvinhu zvakasiyana-siyana. Muchina mukuru wekusanganisa wakashongedzerwa neakakodzera kusanganisa blades uye kutenderera kumhanyisa kusanganisa kusanganisa zvinhu zviri mudhiramu rekusanganisa kuita musanganiswa nepurasitiki yakanaka, kuisa hwaro hwekuzogadzira kunotevera uye kudzivirira zvidhinha zvirema zvinokonzerwa nekusaenzana kusanganisa.

• Kuendesa hurongwa: Kuvimba nemichina yakadai semabhandi ekutakura, inobatanidza maitiro akasiyana-siyana, inoendesa zvinhu zvakasanganiswa uye zvakasanganiswa kumushini mukuru wekugadzira, uye zvakare inotamisa mabheji ezvidhinha akaumbwa kunzvimbo yekurapa kuburikidza nayo, kuve nechokwadi chekugadzirwa kunopfuurira uye kwakatsetseka uye kuvandudza kushanda kwese.

• Kurapa zvivako (zvisina kunyatsoratidzwa mumufananidzo, chinhu chinokosha mumutsara wekugadzira): Kazhinji, kune nzvimbo dzepanyama dzekuporesa kana kupisa kwemhepo inopisa. Kurapa kwechisikigo kunotsamira pane ambient tembiricha uye hunyoro hwekunonoka kuoma; kurapa kwemhepo kunomhanyisa kukura kwesimba rezvidhinha zvivharo nekudzora tembiricha, hunyoro, uye nguva, inopfupisa kutenderera kwekugadzira, uye inonyanya kukodzera kugadzirwa kwakakura uye kwakaomarara-hurongwa.

Working Process

Kutanga, iyo batching system yakaenzana inogadzirira mbishi zvinhu zvakaita sesimende, jecha nematombo, uye masara emarara eindasitiri (akadai sedota renhunzi, slag), uye anoatumira kune yekusanganisa system yekusanganisa yakazara kuita musanganiswa unokodzera; ipapo iyo yekufambisa sisitimu inotumira musanganiswa kumuchina mukuru, uye muchina mukuru unoshandisa maitiro senge hydraulics uye vibration kuita yakakwira-kudzvanya kudzvanya kana vibration kuumba, kuitira kuti musanganiswa uite chidhinha chisina chinhu muforoma; mushure mezvo, chidhinha chisina kuvharwa chinoendeswa kunzvimbo yekuporesa kuburikidza nehurongwa hwekufambisa kuti upedze kuomeswa kwemaitiro, uye pakupedzisira unova chidhinha chisina kupiswa chinosangana nemasimba esimba uye chinogona kushandiswa.

Zvakanakira Kushandisa

• Kuchengetedza kwezvakatipoteredza uye kuchengetedza simba: Hapana sintering inodikanwa, kuderedza huwandu hukuru hwekushandiswa kwesimba uye exhaust gasi (senge sulfur dioxide, guruva) inobuda inokonzerwa nekupfurwa kwezvidhinha zvechinyakare. Inogona zvakare kushandisa nemazvo masara emarara emumaindasitiri kuona mashandisirwo emarara, kusangana nezvinodiwa zvebudiriro zvezvivakwa zvakasvibira.

• Mutengo unodzoreka: Zvigadzirwa zvakakura, uye jecha remunharaunda nematombo, tsvina yemumaindasitiri inogona kushandiswa, kuderedza mutengo wekutenga; iyo isiri-sintering maitiro inopfupisa kutenderera kwekugadzira, inoderedza mashandisirwo emagetsi emidziyo uye mutengo wevashandi, uye ine zvakakosha zvehupfumi mukushanda kwenguva refu.

• Zvigadzirwa zvakasiyana-siyana: Nekutsinhanisa mold, zvidhinha zvemazuva ose, zvidhinha zvinopinza, zvidhinha zvinopinda, zvichingodaro zvinogona kugadzirwa zviri nyore, zvichienderana nemamiriro ezvinhu akasiyana-siyana akadai sekuvakisa masonry, kugadzirwa kwemigwagwa, uye kugadzirwa kwenzvimbo, uye kuve nekuchinjika kwakasimba kwemusika.

• Hunhu hwakadzikama: Kugadzirwa kwemuchina kunonyatso kudzora kuenzana kwezvinhu, kugadzira kudzvanywa, uye kurapa mamiriro. Muviri wezvidhinha une simba repamusoro uye kurongeka kwedimensional, uye flexural uye compressive zvimiro zviri nani pane mamwe echinyakare sintered zvidhinha, kuve nechokwadi mhando yemapurojekiti ekuvaka.

Iyi mhando yeasina kupiswa zvidhinha michina yekugadzira mutsara, ine hunhu hwakadai sekuchengetedza kwezvakatipoteredza, kunyatsoshanda, uye kuchinjika mukugadzirwa kwemazuva ano ekuvaka, zvishoma nezvishoma yave chishandiso chakakosha chekusimudzira nekushandura indasitiri yekugadzira zvidhinha, ichibatsira kuona mashandisirwo akasimba ezviwanikwa uye kukura kwegirinhi kweindasitiri yekuvaka. Kana iwe uchida kuve nekunzwisisa kwakadzama kwechishandiso chakati kana ruzivo rwemutsara wekugadzira, unogona kupa imwe tsananguro.

Mufananidzo wacho unoratidza mutsara wekugadzira muchina wezvidhinha usina kupiswa, inova ndiyo yakakosha midziyo mukugadzira zvidhinha. Iyi inotevera sumo kubva kuzvinhu zvakaita sechitarisiko chemidziyo uye inoshanda mamodule:

Panyaya yechitarisiko, iyo huru yemidziyo inonyanya kuve yebhuruu furemu chimiro, inofananidzwa neorenji zvikamu, uye dhizaini iri compact uye yakajairwa. Iyo yebhuruu furemu inoita basa rekutsigira, kugadzikana uye yakavimbika, uye inogona kumirisana nemasimba emaitiro akadai sekutsikirira kwezvinhu uye kufambisa panguva yekugadzira. Izvo zvakakosha senge orenji yekuchengetera zvinhu uye kugadzira zvikamu zvine mukurumbira pakatarisana nebhuruu kumashure, kufambisa basa uye kugadzirisa.

Panyaya yemamodules anoshanda, pane inochengeterwa zvinhu, iyo inoshandiswa kuchengetedza mbishi sement, jecha nematombo, uye masara emarara emaindasitiri kuti ave nechokwadi chekuenderera mberi kwezvinhu. Iyo batching system ichanyatso kudzora chikamu cheakasiyana mbiru zvinhu zvinoenderana neyakagadzikwa fomula kuti ive nechokwadi chekuita kwakagadzikana kwemuviri wezvidhinha. Iyo yekusanganisa module inosanganisa zvizere zvigadzirwa, uye kuburikidza neakakodzera kusanganisa mablades uye kutenderera nekukurumidza, zvigadzirwa zvinoumba musanganiswa nepurasitiki yakanaka, kuisa hwaro hwekugadzira zvidhinha mabheji.

Muchina wekugadzira mukuru ndiyo kiyi. Nerubatsiro rwe hydraulic uye vibration maitiro, inoita yakakwira-kudzvanya kudzvanya kana vibration kuumba pamusanganiswa. Zvidhinha zvinogona kuchinjwa, uye zvinogona kugadzira zvigadzirwa zvezvidhinha zvakasiyana-siyana uye zvitayera zvakaita sezvidhinha zvakajairwa, zvidhinha zvine maburi, uye zvidhinha zvinopinda mukati, zvichizadzisa zvinodiwa zvakasiyana sekuvaka nekugadzira migwagwa. Mabheji ezvidhinha akaumbwa anoendeswa kunzvimbo yekurapa kuburikidza nehurongwa hwekufambisa. Kurapa kwechisikigo kunotsamira pane ambient tembiricha uye hunyoro hwekuomesera, nepo kurapa kwemhepo kunomhanyisa kukura kwesimba nekudzora tembiricha, hunyoro, uye nguva, kupfupisa kutenderera kwekugadzira.

Mutsara wekugadzira muchina wezvidhinha usina kupiswa unoshamwaridzana kwezvakatipoteredza uye unochengetedza simba. Izvo hazvidi sintering, kuderedza kushandiswa kwesimba uye kutambisa gasi kuburitswa kwechinyakare kupfurwa, uye zvakare inogona kupedza masara emarara emaindasitiri. Panyaya yemutengo, zvigadzirwa zvakakura, maitiro acho ipfupi, uye kushandiswa kwesimba uye mutengo wevashandi wakaderera. Nekuda kwehutongi hwemagetsi, mhando yechigadzirwa ine simba repamusoro uye kurongeka kwechimiro, ichibatsira girinhi uye budiriro yeindasitiri yekuvaka uye kuita basa rakakosha mundima yemazuva ano yekugadzira zvidhinha.