Iyi iHERCULES yakatevedzana yakazara otomatiki hydraulic isina-kupiswa zvidhinha muchina (inowanzoenderana neHCNCHA mhando mhando), yakakura, inoshandiswa zvakanyanya, uye eco-inoshamwaridzika yekugadzira zvidhinha muchikamu chezvino chekugadzira zvidhinha. Inonyanya kushandiswa kudzvanya marara emumaindasitiri (senge madota enhunzi uye slag), jecha, matombo, simende, uye zvimwe zvinhu zvekuvaka kuita sezvidhinha zvisina kupiswa, zvidhinha, uye zvidhinha zvinopinda.

I. Core Structure uye Dhizaini Zvimiro

Sezvineiwo, muchina uyu wezvidhinha unotora inorema-basa simbi chimiro furemu ine yebhuruu-uye-yero ruvara kuvharira, ine compact uye modular yakazara dhizaini. Iyo inonyanya kukamurwa kuita zvikamu zvitatu zvinoshanda:

1. Kuruboshwe-Kuruboshwe Kudyisa uye Material Distribution System: Yakashongedzerwa nehombe yakakura uye inomanikidzwa rotary zvinhu distributor, inogona nenzira yakarurama uye nokukurumidza kuendesa zvakafanana zvakasanganiswa zvinhu zvakasvibirira mumhango ye mold. Iyo nzira yekugovera zvinhu yakanyarara uye yakanyanya kufanana, ichidzivirira density kusiyana muzvidhinha.

2. Central Pressing Main Unit: Nheyo yacho inobatanidza hydraulic uye vibration system-high-pressure oil cylinders inodzorwa nePLC ine njere inopa simba rekumanikidza (kazhinji kusvika ku15-20 MPa), iyo inoshanda ne-high-frequency vibration (yepasi pasi vibration platform) kukurumidza kubatanidza uye kuumba zvinhu zvakasvibirira pasi pesimba rezvidhinha (high-frequency) MU15 kana kupfuura). Yero yekuchengetedza mambure ekudzivirira inoiswa kunze kweiyo huru unit, iyo isingangove nechokwadi chekushanda kwekuchengetedza asiwo inobatsira kuchengetedza zuva nezuva.

3. Right-side Finished Product Conveying Unit: Mushure mekugadzira, zvidhinha zvinogona kugadzirwa uye kuendeswa kuburikidza neatomatiki pallet-kugamuchira uye nzira dzekufambisa, kubudirira kuenderera mberi kwekugadzirwa pasina kupindira kwemaoko.

Chishandiso chese chinoshandisa simbi isingachinjiki uye yakavharwa guruva-proof dhizaini. Zvikamu zvakakosha (senge molds uye masilinda emafuta) zvinogadzirwa neakanyanya-kuoma alloy zvinhu, izvo zvinonyatso dzikisa kupfeka uye kuwedzera hupenyu hwesevhisi yemidziyo. Iyo zvakare yakashongedzerwa neinotenderera lubrication system kuderedza mukana wekutadza kwemakanika.

II. Kushanda Nheyo uye Maitiro Okugadzira

Iwo musimboti wemushini wezvidhinha uyu "mbishi kuenzanisa → kusanganisa → kugovera zvinhu → yakanyanya-kudzvanya vibration kuumba → kudhiza uye kuendesa", iine otomatiki inoshanda:

1. Raw Material Preparation: Industrial tsvina yakasimba (yakadai sefly ash, slag, dombo poda, uye jecha) inosanganiswa nekashoma simende (sechinhu chegelling) muchiyero, ipapo mvura inowedzerwa kuti iite musanganiswa wakaoma (ine hunyoro hunenge 10% -15%).

2. Kugovera Kwezvinhu uye Kuumba: Musanganiswa unopinda muparadzi wezvinhu zvekumanikidzirwa kuburikidza nehopper uye zvakaenzana kuzadza mold cavity. Ipapo iyo hydraulic system inotyaira iyo yekumanikidza musoro kudzika, iyo inobatana neyepamusoro-frequency vibration yepuratifomu yevibration (kazhinji 50-60 Hz) kubatanidza zvigadzirwa munguva pfupi, kugadzira zvidhinha zvivharo zvine chimiro uye simba rakagadzikana.

3. Kugadzira uye Kubvisa: Mushure mekugadzira, mold inosimudzwa kuti iputse, uye zvidhinha zvakapedzwa zvinoendeswa kunzvimbo yekuomesa pamwe chete nemapallet. Hapana sintering inodiwa; zvidhinha zvinogona kubva mufekitari mushure mekuporeswa kwechisikigo kana kupisa kwemhepo.

III. Equipment Advantages uye Application Scenarios

Seye eco-inoshamwaridzika zvivakwa zvekuvaka, ayo akakosha mabhenefiti anoratidzwa mune matatu maficha:

• Resource Utilization uye Environmental Kuchengetedzwa: Hazvidi ivhu kana kuvimba sintering, uye anogona kutora marara maindasitiri akadai fly ash uye slag (gore negore absorption simba rechigadzirwa chimwe chete inogona kusvika zviuru zvematani), kuderedza yakasimba kuunganidzwa kwemarara uye carbon emissions, iyo inopindirana nemitemo yenyika ye "kurambidza sintering ivhu" uye kuzorora.

• High Efficiency uye Versatility: Iyo yakangwara PLC control system inotsigira imwe-bhatani kushanda; kutenderera kwekugadzira pa mold kunongotora 15-20 masekonzi, uye zuva nezuva kubuda kwezvidhinha zvakajairika kunogona kusvika 30,000 kusvika 50,000 zvidimbu. Nekutsiva mold dzakasiyana, inogona kugadzira anopfuura gumi marudzi ezvivakwa zvekuvakisa (sezvidhinha zvakajairwa, zvidhinha, zvidhinha zvinopindika, uye zvidhinha zvekudzivirira), ichichinjika kune akawanda-mamiriro ezvinhu senge madziro ekuvaka, migwagwa yemunisiparati, uye dhizaini yekuvaka.

• Upfumi uye Kugadzikana: Kuenzaniswa nemitsara yechinyakare yekugadzira zvidhinha, mari yekudyara inoderedzwa neanenge 30%, uye kushandiswa kwesimba rekushandisa kunongova 1/5 chete yenzira yekupisa. Chishandiso ichi chakashongedzerwa nechakaipa chekuongorora system iyo inogona chaiyo-nguva yekutarisa paramita senge kudzvanywa uye vibration frequency, ine yakaderera kugadzirisa mwero, ichiita kuti ive yakakodzera kune madiki uye epakati-saizi mafekitori ezvivakwa zvekuvaka kana mapurojekiti emarara emarara.

Uyu muchina wezvidhinha ndeimwe yeakajairika zvishandiso zve "green shanduko" yeikozvino indasitiri yezvivakwa zvekuvaka. Izvo hazvigadzirise chete dambudziko rekushandisa zviwanikwa zvemaindasitiri marara asi zvakare inopa zvakachipa, zvakasiyana-siyana zvekuvakisa zvemusika, uye kushandiswa kwayo mukuvakwa kwemadhorobha-kumaruwa uye mapurojekiti ezvivakwa ari kuwedzera kupararira.